MAGNETIC BAR FILTERS

Remove contaminants and impurities from your liquid or powder materials. Designed to provide reliable and efficient filtration for a wide range of industrial applications.

ABOUT BAR MAGNETS FILTER

What is the  magnetic bar filters?

Magnetic bar filters, also called magnetic tube filters or magnetic rod filters, are mainly used to remove ferrous impurities and other magnetic substances from fine powders, liquids, and semi-liquids. They are widely used in industries such as chemicals, food, waste recycling, and carbon black. The strong magnetic bar consists of an inner magnetic core and an outer stainless steel casing. The magnetic core comprises cylindrical magnetic blocks and ferromagnetic iron sheets.

Strong magnetic bars should have an even distribution of magnetic induction lines in space, with the maximum magnetic induction intensity point filling the entire bar. They are typically placed in a moving product conveying line, so the bar’s surface should be smooth and have low resistance. It should also be free of harmful substances to prevent material and environmental pollution.

Our magnetic filter rods are highly efficient due to the use of neodymium magnets, which are the strongest and most effective magnetic material available. These magnets create a powerful magnetic field that attracts and holds ferrous materials, preventing contamination and ensuring effective filtration. They can even capture the smallest metal particles in your production process, resulting in improved product quality and reduced downtime.

Our magnetic filters come with a sturdy housing that can endure tough industrial conditions. They are simple to clean, making them a sustainable option that can be reused, reducing waste and saving you money.

We offer tailored solutions to meet your unique application needs, recognizing that no two industrial operations are identical. Our team of experts can provide you with a customized solution that meets your operational requirements. We can accommodate any shape or size you need.

If you are looking for a more durable and powerful magnetic filtration system, look no further than our magnetic bar filters, the solution you need to enhance your productivity and product quality.

Sinoneo have over a decade of industry experience and are committed to quality, innovation, and customer service.

Choosing Sinoneo is the right investment for your business. Contact us today to learn more about how we can help you take your operations to the next level.

KEY ADVANTAGE.

FEATURES OF Magnetic BARS:

 

1. Super Strong Magnetism:

Magnetic bar filters are equipped with powerful rare earth neodymium magnets that efficiently capture particles.

2. High Operating Temperature:

The maximum working temperature can reach 550℃, but the standard working temperature should not exceed 80℃.

3. Easy Maintenance:

The magnetic bars can be easily removed from the housing for cleaning, and the captured particles can be wiped off or flushed out. This ensures uninterrupted operation and minimal downtime.

4. Convenient Installation:

Magnetic bar separators are versatile. They can be easily integrated into existing pipelines or machinery. You can install them vertically, horizontally, or at an angle, depending on the specific application requirements.

5. Customizable Solutions:

Magnetic bar filters can be used alone or as part of magnetic filtering systems, such as magnetic grids and magnetic liquid traps. The surface of the seamless stainless steel housing made of 304 or 316L can be polished to meet the specific requirements of the food, pharmaceutical, and other industries.

tube magnetic filters

WORKING PRINCIPLE.

How does the Magnetic Rod Working?

Magnetic bar filters are a simple, efficient, and cost-effective method of filtration, the process works as follows:
1. Magnetization: Powerful magnets inside the magnetic bar filter generate a robust magnetic field.

2. Attraction: When a liquid or powder containing ferromagnetic contaminants flows through the magnetic bar filter, these contaminants are drawn to the magnetic field.

3. Retention: The magnetic bars firmly hold the attracted contaminants in place, preventing them from passing into downstream processes or products.

4. Filtration: The cleaned liquid or powder flows out of the magnetic bar filter, while the ferromagnetic contaminants remain trapped on the magnetic bars.

5. Cleaning: The magnetic bar filter is cleaned periodically to remove the accumulated contaminants. This can be done manually or automatically.

Magnetic rod filters are highly effective at removing very small ferromagnetic contaminants from liquids or powders without causing damage. They are widely used in various industries, including food, beverage, pigment, paper, pharmaceutical, mining, and recycling.

 

THE BENIFITS & GUARANTEES.

WHEN YOU CHOOSING OUR ROD MAGNETS FILTER:

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100% Quality & Best Services guarantee, you will get Exactly What You’re Looking For.

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OEM are welcome and we accept small orders. Samples are also available upon request.

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Free air shipping package: you don't need worry about air delivery.

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Worldwide shipping services: We can assist you in finding the most cost-effective shipping options.

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Get a free consultation for any inquiries about magnets, magnetic filters and separators.

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Delivery in time: Deliver customized grate magnets in weeks, not months, ,saving you both time and money.

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Magnetic power tested and certified: If necessary, we can provide a video or photo of the test results.

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Supply full documentation and necessary material certificates upon request.

THE ALTERNATIVE.

 standard sizes of ROUND SHAPE:

Item No.Diameter(mm)Length(mm)Surface Flux(Gauss)
SMMF-R-100251001500-14000GS
SMMF -R-150251501500-14000GS
SMMF-R-200252001500-14000GS
SMMF-R-250252501500-14000GS
SMMF-R-300253001500-14000GS
SMMF-R-350253501500-14000GS
SMMF-R-400254001500-14000GS
SMMF-R-450254501500-14000GS
SMMF-R-500255001500-14000GS
SMMF-R-550255501500-14000GS
SMMF-R-600256001500-14000GS
SMMF-R-650256501500-14000GS
SMMF-R-700257001500-14000GS
SMMF-R-750257501500-14000GS
SMMF-R-800258001500-14000GS
SMMF-R-850258501500-14000GS
SMMF-R-900259001500-14000GS
SMMF-R-950259501500-14000GS
SMMF-R-10002510001500-14000GS
SMMF-R-15002515001500-14000GS

THE common sizes.

 of SQUARE SHAPE:

Item No.Square(mm)Length(mm)Surface Flux(Gauss)
SMMF-S-100-0125×251001500-14000GS
SMMF-S-200-0125×252001500-14000GS
SMMF-S-300-0125×253001500-14000GS
SMMF-S-400-0125×254001500-14000GS
SMMF-S-500-0125×255001500-14000GS
SMMF-S-600-0125×256001500-14000GS
SMMF-S-700-0125×257001500-14000GS
SMMF-S-800-0125×258001500-14000GS
SMMF-S-900-0125×259001500-14000GS
SMMF-S-1000-0125×2510001500-14000GS
SMMF-S-1500-0125×2515001500-14000GS
SMMF-S-100-0250×501001500-14000GS
SMMF-S-200-0250×502001500-14000GS
SMMF-S-300-0250×503001500-14000GS
SMMF-S-400-0250×504001500-14000GS
SMMF-S-500-0250×505001500-14000GS
SMMF-S-600-0250×506001500-14000GS
SMMF-S-700-0250×507001500-14000GS
SMMF-S-800-0250×508001500-14000GS
SMMF-S-900-0250×509001500-14000GS
SMMF-S-1000-0250×5010001500-14000GS
SMMF-S-1500-0250×5015001500-14000GS

HAVEN’T FIND WHAT ARE YOU LOOKING FOR?

We can customize everything for you, from the materials used to the shape,size, temperature, surface treatment, and installation method.

FEATURED TYPE OF BAR MAGNETS .

Get Your MAGNETIC BAR
& ROD FILTERS
Today!

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FAQPerhaps you have some questions you’d like to ask. .

FREQUENTLY AND QUESTIONS

 

01. How do I get a free quote?
To provide an accurate quote, please provide the following details:
Item No.Diameter
(mm)
Length
(mm)
Operating 
temperature
Magnetic Strength
(Gauss)
Thread holes/ 
One end or both ends
Quantity
(pcs)
Other 
requirements
Item 1       
Item 2       
1) Choose a temperature level from the options: < 80℃, < 100℃, < 120℃, < 150℃, < 180℃, < 200℃, < 350℃ (maximum temperature is currently 350℃, Max. 350
℃); 
2) Commonly used thread hole specifications are M6, M8, M10,
3, The magnetic bar’s magnetic force can reach more than 14000GAUSS with dia25mm, dia32mm and dia50mm.
02. Can you provide any case studies or success stories of industries that have benefited from using your magnetic bar filters?
Sure, here are a few case studies of industries that have benefited from using our magnetic bar filters.
 
Our filters have proven to be effective in the food processing industry.
 
For example, a meat processing plant was having problems with metal contamination in their ground beef, which caused the plant to lose money due to product recalls and customer complaints. However, after installing our magnetic bar filters on their production line, they were able to reduce metal contamination by 99%. To address this, the company installed our magnetic bar filters on their production line, resulting in a significant reduction in product recalls and customer complaints, and cost savings.
 
The paint manufacturing company
 
faced issues with metal contamination in their paint, leading to chipping and peeling, and resulting in customer complaints. Metal contamination was reduced by 98%. The company’s paint quality improved significantly, and customer complaints decreased after implementing the recommended changes.
 
The recycling
 
company faced metal contamination issues with their recycled plastic bottles, leading to customer rejection.  However, after installing our magnetic bar filters on their recycling line, the company was able to reduce metal contamination by 99%. The company was able to sell their recycled plastic to customers at a higher price due to the significant improvement in its quality.
 
Our magnetic bar filters have helped industries improve their product quality, reduce customer complaints, and save money.
 
Please contact us for more examples.
03. Are these magnetic bar filters customizable to suit specific applications or industries?
Yes, magnetic rod filters can be customized to suit specific applications or industries. Different configurations and designs of magnetic bar filters are available to meet various filtration needs. We often offer customization options to ensure that the magnetic bar filters are tailored to specific requirements.
 
Sinoneo, an expert in magnetic filter bars, offers custom magnetic filter bars, rods, and tubes to meet specific filter needs. Magnetic filters can come in different forms, such as magnetic plugs, flow-through configurations, or rod magnets, depending on the application. These filters are designed to remove metallic particles and metal shavings from non-metallic materials.
 
Customization options may include variations in size, shape, magnetic strength, and housing materials to suit different industries and applications. The magnetic bars are often encased in stainless steel housings for durability and ease of maintenance.
 
By customizing magnetic bar filters, industries can ensure that the filters effectively remove ferrous particles from important fluids, providing environmentally friendly, cost-effective, and efficient filtration solutions.
    04. How do I determine the right size for my application?

    1. The table displays the outer diameter and maximum achievable magnetic field of the magnetic rod, which utilizes a standard series of stainless steel pipes for its construction.

    6000Gs7000Gs8000Gs10000Gs11000Gs12000Gs
    Ø16 √
    Ø19 √ √
    Ø22 √ √ √
    Ø25 √ √ √ √ √ √
    Ø28 √ √ √   √ √ √
    Ø32 √ √ √ √ √ √
    Ø38 √ √ √ √ √ √
    Ø50 √ √ √ √ √ √
    Ø63    √ √ √ √ √ √
    Ø100 √ √ √ √ √ √

    2. Customized Length.

    05. How can I determine if the magnetic field strength of a bar magnet is suitable for my needs?
    Dry Powder7000-8000 Gauss
    Wet Slurry9000-10000 Gauss
    Nanometer ParticlesOver 12000 Gauss
    06. What should we consider when using powerful magnetic bars?
    1. Ensure that the environmental temperature does not exceed the working temperature.
     
    2. During the storage period, keep the magnetic bar in a ventilated and dry indoor area to prevent rusting in a humid environment.
     
     3. To prevent rust during storage of un-plated products, apply a proper amount of oil.
       
     4. Additionally, store magnetized products away from items sensitive to magnetic fields, such as disks, magnetic cards, magnetic tapes, computer monitors, and watches. Magnetic bars should be protected when transported in a magnetized state, especially during air transportation, as they are brittle and can break if subjected to intense shocks.
     
    5.  During transportation, plating, and installation, it is important to handle magnetic bars with care to prevent damage. It is recommended to avoid subjecting the strong magnetic bar to any intense shocks.
    07. What is the typical lifespan of rod magnets filter, and how do I know when they need replacement?
    The lifespan of a magnetic bar is generally 1-2 years under heavy loads and 7-8 years under light loads.
     
    Contact with fluids causes irreversible loss of the internal magnetic energy. It is necessary to replace the magnetic bar when the loss exceeds 30% of the initial strength or when the surface-wrapped iron sheet covering the stainless steel tube becomes worn or broken. Avoid using a magnetic bar with magnetic leakage. Magnets are typically brittle and have an oily coating on the surface, which can pollute materials and the environment.
    08. What is the range of operating temperatures?
    The operating temperature range depends on the specific design and materials used. Magnetic filter bars can withstand a wide range of temperatures to accommodate various industrial applications.
     
    Standard magnetic filter bars usually have operating temperature ranges between -40°C (-40°F) to 80°C (176°F). However, if you are using specialized applications or high-temperature resistant materials, you can extend the operating temperature range up to 350°C (662°F) or higher.
    09. How quickly can magnetic rod filters be delivered after placing an order?

    Delivery times may vary based on product availability and customization requirements. Our expedited shipping service guarantees that you will receive your product within 15-25 business days.

    10. May I request a sample before placing a batch order?
    Yes, it is possible to request a sample before placing a batch order for magnetic bar filters. Requesting samples is a common practice in business-to-business transactions to ensure the quality and suitability of the product before committing to a larger order.
     
    By requesting a sample, you can:
     
    1. Test the Quality: It allows you to physically inspect the product, assess its quality, and ensure that it meets your requirements. 
     
    2. Verify Suitability: Requesting a sample helps you determine if the magnetic bar filter is suitable for your specific application or industry. It allows you to evaluate its effectiveness in removing ferrous particles and meeting your filtration needs.
     
    3. Make Informed Decisions: By examining the sample firsthand, you can make more informed decisions about whether the magnetic bar filter aligns with your expectations and requirements. This can help you avoid potential issues or disappointments in the future.
     
    To request a sample, please contact us.

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