MAGNETIC HEAD ROLLER PULLEY
Reliable, efficient, and versatile tools for ferrous contaminant separation in various industries, providing enhanced product purity, equipment protection, and process integrity.
ABOUT MAGNETIC ROLLER
What is the magnetic HEAD ROLLER?
Permanent magnetic head roller pully are devices used to remove ferromagnetic impurities from powdery, granular, and small-sized materials, or to recover ferrous materials.They come in two types: semi-magnetic and full-magnetic, and they’re great for preventing damage and wear to crushers, grinders, and presses. They’re a breeze to set up, super strong, use no power, can run non-stop, and are really easy to use.
We can fully customize them to belt conveyor standards for all kinds of industries with high magnetic field strength and deep iron removal needs. They’re used everywhere – metallurgy, ceramics, abrasives and grinding tools, mining, food, chemicals, you name it. These rolls are like the Swiss Army knife of equipment – super versatile and useful in so many industries.
If you’re looking for a reliable way to remove ferromagnetic contaminants from your materials, these permanent magnetic rolls are the way to go. We have a variety of options to suit your needs, so give us a call and we’ll help you find the perfect fit!
KEY ADVANTAGE.
FEATURES OF Magnetic HEAD ROLLER:
1. High-Intensity Magnets:
The magnetic head roller pulley utilizes high-intensity rare earth neodymium magnets to ensure effective removal of ferrous metal contaminants. These magnets are capable of attracting and holding even small and weakly magnetic particles.
2. Efficient Separation:
They provides efficient separation of ferrous metal contaminants from dry materials. It can handle high material flow rates while maintaining excellent separation performance.
3. Easy Installation and Operation:
The are easy to install and operate. It can be easily integrated into existing conveyor systems or material handling processes.
4. Low Maintenance:
The magnetic roller pulley requires minimal maintenance. It is self-cleaning and does not require any special tools or training to maintain.
5. Durable Construction:
The magnetic head pulley is constructed from SS304 or SS316 materials to withstand harsh industrial environments. It is resistant to wear and tear, ensuring long-lasting performance.
WORKING PRINCIPLE.
How does the Magnetic head RoLLER PULLEY Working?
The magnetic head pulley separator, also known as the magnetic roller, is created using a special manufacturing method and is made of high-quality 304 or 316 stainless steel tube and high-performance rare earth neodymium iron boron magnet.
It can be installed on the motor of the conveying equipment to form a magnetic separator with the conveyor belt. The magnetic roller attracts the iron-containing material, separating it from the rest to ensure equipment integrity and product safety.
THE BENIFITS & GUARANTEES.
WHEN YOU CHOOSING OUR products:
100% Quality & Best Services guarantee, you will get Exactly What You’re Looking For.
OEM are welcome and we accept small orders. Samples are also available upon request.
Free air shipping package: you don't need worry about air delivery.
Worldwide shipping services: We can assist you in finding the most cost-effective shipping options.
Get a free consultation for any inquiries about magnets, magnetic filters and separators.
Delivery in time: Deliver customized head roller magnets in weeks, not months, ,saving you both time and money.
Magnetic power tested and certified: If necessary, we can provide a video or photo of the test results.
Supply full documentation and necessary material certificates upon request.
THE .
TYPE of MAGNETIC ROLLER FILTERS:
The full magnetic roller is an important part of the material separation system, using the amazing power of magnets to effortlessly extract ferromagnetic materials from dry substances like ores, grains, sand, gravel, plastics, wood, crushed glass, and waste. These rollers can be fitted with affordable ferrite permanent magnets or rare earth permanent magnets, which boast incredibly strong magnetism, with a maximum magnetic field strength of up to 15000GS.
Usually, these rollers are placed at the head of a conveyor belt, where they can effectively separate large amounts of iron chips, iron pieces, iron blocks, and other ferromagnetic materials from the bulk material flow. This automated process streamlines material handling and enhances operational efficiency in industries such as mining, recycling, agriculture, and manufacturing.
The use of rare earth neodymium magnets in the magnetic roller ensures robust and dependable performance, making it perfect for demanding applications that require high magnetic force. By harnessing the power of these advanced magnets, businesses can optimize material processing operations, enhance product quality, and minimize the risk of equipment damage from ferromagnetic contaminants.
| Item NO. | Dia A(mm) | B(mm) | DiaD(mm) | DiaC(mm) | Weight(Kg) |
| SMPM2030 | 200 | 350 | 40 | 30 | 33 |
| SMPM2040 | 200 | 450 | 40 | 30 | 42 |
| SMPM2050 | 200 | 550 | 40 | 30 | 51 |
| SMPM2060 | 200 | 650 | 40 | 30 | 60 |
| SMPM2070 | 200 | 750 | 40 | 30 | 69 |
| SMPM2080 | 200 | 850 | 40 | 30 | 78 |
| SMPM2090 | 200 | 950 | 40 | 30 | 87 |
| SMPM20100 | 200 | 1050 | 40 | 30 | 96 |
| SMPM3030 | 300 | 350 | 50 | 40 | 74 |
| SMPM3040 | 300 | 450 | 50 | 40 | 95 |
| SMPM3050 | 300 | 550 | 50 | 40 | 116 |
| SMPM3060 | 300 | 650 | 50 | 40 | 137 |
| SMPM3070 | 300 | 750 | 50 | 40 | 158 |
| SMPM3080 | 300 | 850 | 50 | 40 | 179 |
| SMPM3090 | 300 | 950 | 50 | 40 | 200 |
| SMPM30100 | 300 | 1050 | 50 | 40 | 221 |
| SMPM4030 | 400 | 350 | 60 | 50 | 131 |
| SMPM4040 | 400 | 450 | 60 | 50 | 168 |
| SMPM4050 | 400 | 550 | 60 | 50 | 205 |
| SMPM4060 | 400 | 650 | 60 | 50 | 242 |
| SMPM4070 | 400 | 750 | 60 | 50 | 279 |
| SMPM4080 | 400 | 850 | 60 | 50 | 316 |
| SMPM4090 | 400 | 950 | 60 | 50 | 353 |
| SMPM40100 | 400 | 1050 | 60 | 50 | 390 |
The half-magnetic head roller system is made up of three main components: a 180° semicircular static magnetic field, an outer sleeve crafted from 304 or 316 stainless steel, and a rotating shaft. When combined with a drive motor, it automatically separates ferromagnetic substances from non-magnetic areas.
Features:
1. The system boasts a unique design that effortlessly draws ferromagnetic substances towards non-magnetic areas, effectively removing them. This makes it perfect for use in automated production lines.
2. The surface material is composed of either 304 or 316L stainless steel, offering excellent resistance to corrosion and ensuring there is no contamination.
3. It utilizes permanent magnets, such as ferrite or neodymium iron boron, which helps to conserve electrical energy consumption.
4. The strength of the magnetic field can be easily adjusted to cater to specific customer requirements.
Applications:
The Semi Magnetic Head Roller Pulley is ideal for cleaning or sorting large quantities of dry materials, specifically to remove iron filings, iron sheets, iron blocks, or any other type of ferromagnetic substances. These materials can span from iron ore, grains, sand, and gravel to plastics, wood, broken glass, and various types of waste.
| Item No. | Size(mm) | Weight(Kg) | ||
| Dia A | B | Φ | ||
| SMDM2130 | 215 | 300 | 25 | 29 |
| SMDM2135 | 215 | 350 | 25 | 34 |
| SMDM2140 | 215 | 400 | 25 | 39 |
| SMDM2145 | 215 | 450 | 25 | 44 |
| SMDM2150 | 215 | 500 | 25 | 49 |
| SMDM2160 | 215 | 600 | 25 | 59 |
| SMDM2170 | 215 | 700 | 25 | 69 |
| SMDM2180 | 215 | 800 | 25 | 79 |
| SMDM2190 | 215 | 900 | 25 | 89 |
| SMDM2110 | 215 | 1000 | 25 | 99 |
| SMDM3130 | 315 | 300 | 25 | 62 |
| SMDM3135 | 315 | 350 | 25 | 72 |
| SMDM3140 | 315 | 400 | 25 | 82 |
| SMDM3145 | 315 | 450 | 25 | 92 |
| SMDM3150 | 315 | 500 | 25 | 102 |
| SMDM3160 | 315 | 600 | 25 | 122 |
| SMDM3170 | 315 | 700 | 25 | 142 |
| SMDM3180 | 315 | 800 | 25 | 162 |
| SMDM3190 | 315 | 900 | 25 | 182 |
| SMDM3110 | 315 | 1000 | 28 | 202 |
| SMDM3111 | 315 | 1100 | 28 | 222 |
| SMDM4030 | 400 | 300 | 28 | 100 |
| SMDM4035 | 400 | 350 | 28 | 116 |
| SMDM4040 | 400 | 400 | 28 | 132 |
| SMDM4045 | 400 | 450 | 28 | 148 |
| SMDM4050 | 400 | 500 | 28 | 164 |
| SMDM4060 | 400 | 600 | 28 | 180 |
| SMDM4070 | 400 | 700 | 28 | 196 |
| SMDM4080 | 400 | 800 | 35 | 212 |
| SMDM4090 | 400 | 900 | 35 | 228 |
| SMDM4010 | 400 | 1000 | 35 | 244 |
| SMDM4011 | 400 | 1100 | 35 | 260 |
| SMDM4012 | 400 | 1200 | 35 | 276 |
Feel free to reach out if you have any further questions or need more information!
HAVEN’T FIND WHAT ARE YOU LOOKING FOR?
We can customize everything for you, from the materials used to the shape,size, temperature, surface treatment, and installation method.
Say hello to increased productivity and cost savings with our Magnetic Head Roll Pulley. Remember what a marketing expert said, ‘Your product should be the answer to your customer’s prayers.’
FEATURED TYPE OF PULLEY MAGNETS .
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& PULLEY FILTERS Today!
FAQPerhaps you have some questions you’d like to ask. .
FREQUENTLY AND QUESTIONS
01. Can I get a free quote?
To get a free quote, please provide the following details:
#1 Material type and characteristics
#2 Required magnet strength (measured in Gauss)
#3 Roller size and design
#4 Quantity needed
You can share your information via email, phone, or WhatsApp. Upon receiving your details, we will send you a quote within 24 hours.
If you have any questions or need help in choosing the right magnetic head roller for your needs, feel free to reach out to us. We’re here to help you find the perfect magnetic head roller pulley for your requirements.
02. What is the difference between a full magnetic head roller and a half magnetic pulley separator?
1. The full magnetic roller has a bigger magnetic separation area than the half one, but if there are any sharp ferromagnetic bits, they might get stuck to the bottom of the belt and mess things up.
2. Full magnetic pulleys come in different materials and are pretty easy to make. Their magnetic system is all connected inside and out, so they can make a really strong magnetic field without any gaps. The magnetic system in the full magnetic pulley spins with the shell, while the one in the half magnetic pulley stays still as the shell moves. So, they work differently.
3. The magnetic system in the full magnetic roller spins with the drum shell, but the one in the half magnetic drum stays put as the shell spins. They work in different ways.
4. They’re used for different things. Slower conveyor belts can use half magnetic pulleys, but faster, more precise equipment needs full magnetic pulleys.
5. Full magnetic pulleys are great for really magnetic stuff, but not so much for things that aren’t very magnetic. Half magnetic pulleys are good for handling weakly magnetic stuff or for sorting things finely. Because the magnetic field isn’t even, half-magnetic drums are usually used to gather magnetic bits in the magnetic area and then release them in the non-magnetic area.
03. What is the life of a permanent magnet roller?
04. What is the cost of permanent magnet roller filter?
The cost of permanent magnet pulleys varies based on their size, design, magnetic strength, and brand. Typically, the cost of permanent magnet roller filter ranges from a few thousand to tens of thousands of dollars.
05. What is your minimum order quantity (MOQ)?
There is no minimum order quantity (MOQ) required. You can order as few or as many plate magnets as you need without worrying about meeting a minimum order requirement.
We understand that businesses of all sizes have different needs, and we want to make it easy for every company to get the plate filter magnets they need. We can help whether you are a small business just starting out or a large corporation with a high demand for plate magnets.
06. What is your delivery time?
Delivery time depends on several factors, including order size and quantity, design complexity, and our current production schedule.
Standard plate magnets typically take 15-20 days to deliver, while custom plate magnets may take longer depending on design complexity.
If you have a specific deadline, please inform us, and we will try our best to accommodate your request.
Contact us today to discuss your plate magnet needs and get a delivery time quote.
07. What's your payment terms?
We accept the following payment methods:
- Western Union
- Wire Transfer
- Credit Card (Visa, MasterCard, American Express)
We understand that you may have a preferred payment method. Please let us know your preferred payment method when you place your order.
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